Hanging a door may seem like a daunting task, but with the right tools and some patience, you can achieve a professional result. Whether you’re replacing an old door or installing a new one, this guide will take you through the process, including how to attach hinges, fit the handle and latch, test the door, and apply a quality finish.
Tools and Materials You’ll Need:
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A new door (pre-hung or slab)
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Hinges (typically 2 or 3 per door)
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Screws
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Screwdriver or drill
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Chisel and hammer, or router
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Tape measure
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Pencil
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Level
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Plane (if adjustments are needed)
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Door handle and latch set
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Paint or stain (optional)
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Sandpaper
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Masking tape
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Hinged door wedges or shims
Step 1: Measure and Prepare the Doorway
Before starting, check the doorway’s dimensions to ensure your new door fits. Standard doors in New Zealand are usually 1980mm high and from 710 – 910 wide, but sizes can vary. If needed, trim the door slightly using a plane—be sure to remove small amounts at a time and check the fit frequently.
Step 2: Mark and Attach the Hinges
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Mark Hinge Positions: Position the door in the frame, ensuring an even gap around the edges (typically 2-3mm). Mark where the hinges will go—usually 150mm from the top and 225mm from the bottom, with a third hinge in the middle for heavier doors.
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Cut the Hinge Mortises: Using a chisel, carefully cut recesses for the hinges so they sit flush with the door edge.
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Attach Hinges to the Door: Place the hinges in their recesses, mark the screw holes, and drill small pilot holes before securing the hinges with screws.
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Attach the Hinges to the Frame: Position the door in place using wedges or shims, then screw the hinges into the door frame.
Step 3: Install the Handle and Latch
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Mark the Handle Position: Most handles sit around 1000mm from the floor. Use the template provided with your handle set to mark the spindle and latch positions.
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Drill Holes: Drill a hole through the door for the spindle and a smaller hole for the latch.
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Fit the Latch and Handle: Insert the latch into the hole, securing it with screws. Attach the handles on both sides, ensuring they turn smoothly.
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Install the Strike Plate: Close the door to mark where the latch meets the frame. Chisel a small recess for the strike plate and secure it with screws.
Step 4: Test and Adjust
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Open and close the door several times to ensure smooth movement.
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Check for even gaps around the edges.
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If the door sticks, use a plane to trim small amounts from the problem areas.
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Tighten any loose screws.
Step 5: Finishing Touches – Painting or Staining
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Prepare the Surface: Lightly sand the door to remove any rough patches.
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Mask Hinges and Handles: Use masking tape to protect hardware from paint.
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Apply Primer and Paint or Stain: Use a roller or brush to apply an even coat of primer. Once dry, apply two coats of oil based paint or stain, sanding lightly between coats.
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Let It Dry: Allow the paint or stain to dry fully before closing the door completely.
Tips to Make the Job Easier:
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Use door wedges to hold the door steady while you work.
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Pre-drill holes to prevent splitting the wood when attaching screws.
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Apply a thin layer of beeswax or soap to the latch to help it glide smoothly.
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If painting, remove the door and lay it flat to avoid drips.
With these steps, you’ll have a perfectly hung door that looks great and functions smoothly. Happy DIYing!